Failure Analysis Engineering Manager

  • Location
    Mount Pleasant, Wisconsin
  • Job type
  • Salary
    $ 90000 - $ 100000 / Year
  • Category
    Engineering - Quality

Position Summary:

We are seeking a technically skilled and results-driven Failure Analysis Engineering Manager to lead our Failure Analysis (FA) team in a dynamic manufacturing environment. This role is critical to identifying root causes of production failures, supporting New Product Introduction (NPI), driving continuous improvement initiatives, and enhancing the organization’s technical problem-solving capabilities. The ideal candidate combines strong leadership with hands-on engineering experience in electronics failure analysis and production support.


Key Responsibilities:

  • Lead, mentor, and develop a team of Test and Failure Analysis Engineers, ensuring high team performance and alignment with company objectives.

  • Conduct detailed root cause analyses of production failures using industry-standard diagnostic tools and methodologies to resolve top issues across Process, Material, and Test areas.

  • Oversee bone pile reduction programs by implementing corrective actions, monitoring metrics, and driving production efficiency improvements.

  • Elevate technical capabilities within the FA team through structured training, tool enhancements, and best practice sharing.

  • Provide critical engineering support during New Product Introduction (NPI) pilot builds, identifying risks and ensuring product readiness for volume production.

  • Collaborate cross-functionally with Manufacturing, Quality, and Design Engineering to support yield improvements and establish long-term corrective actions.

  • Translate failure analysis insights into process and procedural improvements; update SOPs and implement preventive strategies to avoid recurrence.

  • Develop and deliver clear, detailed technical reports to stakeholders summarizing root cause, corrective actions, and continuous improvement recommendations.

  • Build and maintain strategic relationships with external laboratories and equipment vendors to extend analytical capabilities.

  • Apply statistical analysis and advanced failure detection techniques to lead quality improvement initiatives.

  • Manage FA lab operations, including equipment maintenance, calibration, and overall lab readiness.

  • Perform other duties as assigned.


Qualifications:

  • Bachelor’s degree in Electrical Engineering or a related technical field required; Master’s degree preferred.

  • Proven expertise in failure analysis methodologies, electrical diagnostics, and root cause investigation in a manufacturing environment.

  • Minimum of 3 years of experience in a leadership or team management role within engineering or failure analysis.

  • Strong analytical and problem-solving skills with a detail-oriented mindset.

  • Excellent communication and reporting skills, with the ability to convey technical findings clearly to both technical and non-technical stakeholders.

  • Experience with NPI and working in cross-functional teams to solve complex production issues.

  • Familiarity with statistical tools, reliability testing, and continuous improvement methodologies (e.g., 5 Whys, FMEA, DOE, SPC).



Pay Details: $90,000.00 to $100,000.00 per year

Equal Opportunity Employer/Veterans/Disabled

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The Company will consider qualified applicants with arrest and conviction records in accordance with federal, state, and local laws and/or security clearance requirements, including, as applicable:
  • The California Fair Chance Act
  • Los Angeles City Fair Chance Ordinance
  • Los Angeles County Fair Chance Ordinance for Employers
  • San Francisco Fair Chance Ordinance

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Reference number US_EN_99_027566_2394891